INDIAN
MARITIME UNIVERSITY
(A
Central University, Govt. of India)
B.Tech. (Marine Engineering) - Semester -
VIII
December 2015 End Semester Examinations
Advanced
Marine Technology
Subject Code: UG11T1804
Time: 3 hrs Max Marks: 100
Date: 4.1.2016 Pass Marks: 50
Part -
A (3x10 = 30
Marks)
Compulsory
Question
1. (a) Expand the following abbreviations :-
MARVS: Maximum allowable relief valve setting
IBC: The IBC Code provides an international standard for the safe carriage in bulk by sea of dangerous chemicals and noxious liquid substances listed in chapter 17 of the Code.
To minimize the risks to ships, their crews and the environment, the Code prescribes the design and construction standards of ships and the equipment they should carry, with due regard to the nature of the products involved.
TLV : Threshold Limit Value
OCIMF :Oil companies international marine forum
IAPP: International Air pollution prevention
(b) Name the various insulation materials
used in Gas Carriers.
(c) What is the difference between a PV
Breaker and a PV valve?
(d) Explain condition monitoring system
employed on board ships.
(e) What are the objectives of using Crude
Oil Washing of cargo tanks in a crude carrier?
(f) Describe Category X, Y, Z and OS
chemical cargos.
(g) Draw the Mollier Diagram for a single
stage direct re-liquefaction cycle of a semi-pressurised gas carrier.
(h) What is intrinsically safe equipment?
(i) With reference to oil tankers, what are
the hazardous and non- hazardous areas?
(j) What is condition assessment of Bulk carriers?
Part -
B
Answer any five of the following questions (5 X 14 = 70 Marks)
2. (i) Sketch and
describe an Inert Gas System as installed in a Crude oil Carrier. (8)
(ii)
Name all the safety equipments fitted in the above Inert Gas System. (6)
3. (i) With a simple
sketch, explain the arrangement of “Compressor room/electric motor room” on a
Gas carrier. (9)
·
(ii) Explain briefly ESD (Emergency Shut
–down ) systems as used on Gas Carriers. (5)
- ·
At a number of locations around
the tanker (bridge front, gangway, compressor room and cargo control room,
emergency control station), pneumatic valves or electric push buttons are
provided. When operated,
these controls close
remotely actuated valves
and stop
cargo pumps and
compressors (where appropriate).
This provides
an emergency-stop facility for cargo
handling.
Such emergency shut-down
(ESD) is also
required to be automatic upon loss of electric
control or valve actuator power. Individual tank filling valves are required
to close
automatically upon the
actuation of an
overfill sensor in
the tank to
which they are
connected.
- ESD valves may be
either pneumatically or
hydraulically operated but
in either case
they must be fail-safe; in
other words they
must close automatically upon loss of actuating power.
A vital
consideration, particularly during
loading, is the
possibility of surge pressure generation when the tanker’s ESD
system is actuated. The
situation varies from terminal to terminal and is a function of the loading
rate, the length of the terminal pipeline, the rate of valve closure and the valve
characteristic itself. The
phenomenon of surge
pressure generation is complex
and its effects can be extreme, such as the rupture of hoses or hard arm
joints. Precautions are, therefore, necessary to avoid damage and sometimes,
loading jetties are
fitted with surge
tanks .
- ·
Terminals
should confirm tanker’s
ESD valve closure times and adjust loading rates accordingly or place on
board a means to allow the tanker
to actuate the
terminal ESD system
and so halt
the flow of
cargo before the tanker’s ESD valves start to close. In
this respect consultation between the ship and shore must always take place, to
establish the parameters relevant to
surge pressure generation
and to agree
upon a safe
loading rate.
- The Emergency Shut Down (ESD) system is a
requirement of the IMO Code for the carriage of liquefied gases in bulk and is
a recommendation of SIGTTO.
- All members of the ship’s company must be aware of locations and the methods of
activating and testing the Emergency Shut Down System specific to their vessel.
The Emergency Shut Down System is a quick closing system, which may be
activated automatically or manually. It will close all deck valves and shut
down all cargo machinery.
ESD will be initiated by
one of the following:
·
Manual
activation by personnel using the ESD pushbuttons
·
Blackout
of the ship
·
Shore
activation of their ESD system
·
Fusible
links around each tank domes, manifold and compressor house in case of fire
·
Cargo tank
Very High level alarm
·
Low tank
pressure
·
Hold/cargo
tank differential pressure
·
Low cargo
valves hydraulic pressure
·
Low
control air pressure
·
Fire
extinguisher system released
The
initiation of ESD will lead to the following:
·
All ESD
manifold loading valves will close
·
The gas
compressors will trip
·
The main
discharge and spray pumps will trip
·
All shore
pumps will trip
·
Master gas
valve to engine room will close
·
Inert gas
generator will trip
4. (i) List the
advantages of using submersible type of centrifugal cargo pump in chemical tankers. (5)
Advantages of the Submersible Pump
·
While this is not technically an advantage, submersible pumps are designed
to be tightly contained underwater units. Thus, they are completely watertight,
and risks of leakages and
electric contacts are eliminated. This ensure that the pump will suffer
from no internal damage,
and thus minimizes repair
costs.
·
The second advantage of a submersible pump is
in how it interacts with the water. Indeed, due to the fact that the pump uses
no suction to get the water through to the pipes or hoses, the pressure is
optimized. This allows the water to move over a greater distance, which can be
useful for larger farms.
·
The greatest advantage of a submersible pump
however lies in the fact that unlike other types of pumps, they do not need to be primed
before operating. This not only saves time, but also reduces risks of
overexertion.
Disadvantages
of the Submersible Pump
·
The biggest advantage of a submersible pump lies in the fact
that it is hard to identify and repair damages like a rupture. Indeed, if the
pump loses its integrity and starts to leak, the components may start getting
corroded without any sign being seen since it is submerged. While these cases
are rare, in the event they occurred the damages may be identified too late.
·
The second disadvantage, while being quite obvious, is the cost.
Effectively, due to their technical nature and all the safety units required,
submersible pumps tend to have a higher cost than regular ones.
(ii) With the help of line diagram, explain
the cargo pumping arrangement of one cargo tank in a chemical tanker. (9)
5. (i) Name the cargos
usually carried in a bulk carrier with associated hazards. (6)
·
International
Maritime Solid Bulk Cargoes (IMSBC) Code, which became mandatory on January 1,
2011, under the SOLAS Convention
·
The IMSBC Code categorises cargoes into three groups:
Ø Group A – cargoes
which may liquefy if shipped at a moisture content exceeding their
Transportable Moisture Limit (TML) .
Ø Group B – cargoes
which possess a chemical hazard which could give rise to a dangerous situation
on a ship.
Ø Group C – cargoes
which are neither liable to liquefy (Group A) nor possess chemical hazards
(Group B). Cargoes in this group can still be hazardous.
Ø Iron ore and high density cargoes
·
These cargoes can be extremely
dense and can overstress the tanktop.
·
Make sure that their weight is
evenly distributed during loading and during the voyage so that the tanktop is
not overstressed, and also consider trimming the cargo.
·
Loading rates of iron ore are
normally very high and you should also consider the ship’s ballasting operations
and loading sequences.
Ø Sand and fine
particle materials Fine particle materials can be
abrasive.
·
Silica dust is easily inhaled
and can result in respiratory disease. You should take appropriate precautions
to protect machinery and accommodation spaces from the dust of sand and fine
particle cargoes, and to prevent the cargo from getting into the bilge wells.
·
People who may be exposed to
cargo dust should wear goggles or other equivalent dust eye-protection, dust
filter masks and protective clothing.
Ø Cement may shift when aerated during loading.
·
Dust can also be produced from
this cargo. Follow the precautions for sand and fine particle materials (above)
Ø Wood products transported in bulk
·
Wood products transported in
bulk are listed in a new schedule to the Code: Wood Products – General.
·
They include logs, pulpwood,
roundwood, saw logs and timber.
·
These cargoes may cause oxygen depletion and
increase carbon dioxide in the cargo space and adjacent spaces.
Ø Organic materials
Ammonium nitrate-based fertilisers
·
Ammonium nitrate-based
fertilisers support combustion.
·
If heated, contaminated or
closely confined, they can explode or decompose to release toxic fumes and
gases.
Ø Metal sulphide concentrates
·
Some sulphide concentrates are prone to
oxidation and may have a tendency to self-heat, leading to oxygen depletion and
emission of toxic fumes. Some metal sulphide concentrates may present corrosion
problems
Ø Coal may create flammable atmospheres, heat spontaneously, deplete oxygen
concentration and corrode metal structures.
·
Some types of coal can produce
carbon monoxide or methane.
Ø Checklist (not required
additional information)
1.Before accepting and loading a cargo, ask yourself
the following questions: 1. Has the shipper delivered the cargo information and
documentation listed in the Code under ‘Assessment of acceptability of
consignments for safe shipment; Provision of Information’, including the
correct Bulk Cargo Shipping Name (BCSN), and provided a declaration that the
cargo information is correct?
2. Have you consulted the relevant IMSBC Code
schedule to find out the cargo’s general and specific hazards?
3. If the cargo is listed as Group A, have you
followed all procedures relating to the safe carriage of cargoes which may
liquefy?
4. If the schedule indicates the cargo is Group B
has the shipper provided a statement that the chemical characteristics of the
cargo are, to the best of his knowledge, those present at the time of loading?
a) If the cargo is classified as ‘dangerous goods in solid form in bulk’ does
the Master have a special list, manifest or stowage plan identifying its
location, are there instructions on board for emergency response, and does the
ship have a Document of Compliance for the Carriage of Dangerous Goods?
5. Whatever the cargo Group, have you taken the
recommended precautions to remove or minimise the cargo’s hazard, including: a)
preparing recommended safety equipment and procedures? b) activating any cargo
monitoring equipment ready for loading?
6. Have the Master and Terminal Representative
agreed a Loading Plan to ensure that the permissible forces and moments on the
ship are not exceeded during loading or unloading? This should include the
sequence, quantity and rate of loading or unloading, the number of pours and
the de-ballasting or ballasting capability of the ship.
7. Are there
instructions to suspend the loading or unloading operation if the ship’s limits
are exceeded, or are likely to be exceeded if the operation continues?
8. Are you
monitoring the cargo loading or unloading procedure, is the ship’s draught
being monitored and recorded in the logbook, and have any significant
deviations been corrected?
(ii) Sketch and describe a cargo hold
structural arrangement of a Bulk carrier. (8)
Repeated
and yousef notes
6. With reference to a
Car carrier,
(i) Explain the ventilation arrangements
provided in the car decks. (7)
(ii) With the help of a simple sketch,
explain the arrangement provided for loading
the vehicles on board. (7)
·
qno2 yousef notes
7. (i) With reference
to a crude oil tanker, sketch and describe a “ Free Flow System” for cargo loading and un-loading operations. (9)
·
mc George pump and piping
system
(ii) What are the advantages and
disadvantages of the above system compared to other
Systems. (5)
Advantage:
·
Main
pipe line is not used for discharge.
·
Less
pipe line.
·
Less
bend.
·
Less
friction & more pressure cause very high discharge.
Disadvantage:
·
Is
not flexible.
·
One
grade is dischargeable if more risk of contamination exists.
·
Risk
of overflow exists if level of all tank doses not carefully monitoring.
8. (i) Explain a
Common Rail Fuel Injection system as installed in a modern marine
Slow speed diesel engine. (10)
(ii) What are the advantages of the above
system compared to methods adopted in conventional engine. (4)